Wire Drawing Extrusion Tools Extrusion Tips and Dies

Extrusion tools are commonly used to apply an insulating layer around a solid or stranded wire. The extrusion tip, also called extrusion wire guide, guides a single or group of wires into and through an extrusion die. The extrusion die controls the shape and size of the insulating material around the wire.
Types: Polycrystalline diamond; Single crystal diamond; Tungsten carbide; Tool steel.

Brief Introduction

High Precision Custom Wire and Cable Extrusion Tips and Dies


Various types of extrusion tools and guide dies are made of polycrystalline diamond, single crystal diamond and tungsten carbide, and the center positioning is controlled within 5μm, which can meet the needs of the majority of users.
The extrusion guide die extrudes the plastic insulator on the surface of the metal wire, and is used in the cable manufacturing industry such as communication cable, wire and cable, optical cable and cable extrusion, etc. And it has a very high self-centering coaxiality. The insulating layer of the coated plastic film is uniform, dense and smooth, so that the insulated wire has the characteristics of compression resistance, anti-interference and shielding. Moreover, the ability of uniform insulation thickness to minimize material usage and scrap.
Extrusion Tools – wire guides & dies. Each guide die and extrusion die sleeve can be designed and manufactured according to the data and drawings provided by the user.


Advantages Of Extrusion Tips And Dies:
* High precision and customized;
* Long lasting working life;
* High tip concentricity and roundness;
* Superior concentricity capabilities;
* Save insulation material usage;
* Clean, even and polished surface, free of damage;


Hole Sizes:
Polycrystalline diamond:
0.012 inch to  0.093 inch (0.30mm to 2.36mm)
Single crystal diamond:
0.012 inch to 0.036 inch (0.30mm to 0.90mm)
Tungsten carbide:
0.020 inch to 0.500inch (0.50mm to 12.5mm)
Tool steel:
up to 1.0 inch (up to 25mm)

 
Usage:
Power cables, telephone, telecommunication and speaker cables, control cables, telemetering systems, optical fiber cable, electronic cables and cable extrusion, etc.




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